FSTC presents at SCAA Annual Exposition in Boston

SCAA 25th expo

April 12-14th Richard Young attended and presented at the SCAA 25th Annual Expo in Boston. Richard co-presented with Meredith Taylor from SCAA and (in absentia) Kirstin Henninger a presentation titled “Creating a Sustainable Café with SCAA Tools: a How-To with Case Studies” (http://www.fishnick.com/handouts/04132013/).

Richard had a great time at the event and met with lots of key figures from the coffee industry. Attendees were very excited about the release of the Energy & Water Modules for the Green Guide

Your local cafe is getting greener…

Did you know that the FSTC has partnered with the Green Cafe Network and the Specialty Coffee Association of America to develop a comprehensive sustainability guide specifically for cafe and coffee shops?

green-guide-preview_Page_1The FSTC has contributed their technical expertise, key research and years of experience to create the Energy & Water Modules of the SCAA Green Guide. The Green Guide is a series of digital booklets, published in modules that will cover key strategies for cafe operators in energy conservation, waste reduction, water conservation, and toxics reduction. The goal is to link simple, practical steps with a broader industry effort. Module #1 offers structured guidance on how to reduce costs specific to lighting, refrigeration, appliances & HVAC.

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The Green Guide is part of SCAA’s Low Impact Cafe Program.The SCAA Low Impact Cafe Program is a new program designed for coffee retailers. The goal of the program is to provide tips on how to lower your cafe’s operating costs and overall environmental impact that are both easy to understand and implement. The program also includes tools of measurement so that every participating retailer has the ability to quantify their efforts both for business purposes as well as to directly communicate to their customers.

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There are two components of the program; the Green Guide and the START database. START is a powerful online database that allows retailers to input monthly utility use data related to their business and discover the impact of their sustainability efforts. The Green Guide provides a mechanism for measurement offered through START and a recognition vehicle for participating cafes.

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The Low Impact Cafe program was designed with the cafe and coffee retailer in mind, and built to make sustainability at the cafe achievable!

landing-pageWe are currently working hard on the Water Module and it will be ready for the public early this summer! In the meantime, attend the 25th Annual SCAA Exposition on April 13th to hear Richard Young present on the Green Guide and give you key tips to energy conservation in your cafe!

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Our Partners:

SCAA

SCAA-logo2The Specialty Coffee Association of America (SCAA) is the world’s coffee authority and largest coffee trade association with nearly 5,000 members including member companies and their employees. SCAA members are located in more than 40 countries and represent every segment of the specialty coffee industry, including producers, roasters, importers/exporters, retailers, manufacturers, baristas and coffee enthusiasts. SCAA is dedicated to creating a vibrant specialty coffee community, recognizing, developing and promoting specialty coffee by setting and maintaining quality standards for the industry; conducting research on coffee, equipment and perfection of craft; and providing education, training, resources and business services for its members.

 

Green Cafe Network

Green Cafe Ngreenetwork’s mission is make sustainability mainstream by greening the coffeehouse industry. In addition to their sustainability consulting and education services, GCN has built a growing network of member cafes across the United States that are committed to running green businesses.

Introducing Elan!

The FSTC is proud to introduce our newest and youngest (at just 23 years) engineer on the team: Elan Frantz. Elan is a recent graduate from the University of California, at Santa Barbara, where he holds a B.S. in Mechanical Engineering. Though Elan may be new to our lab, he’s no stranger to efficiency.

While a student at UCSB, Elan led an intern project that used thermoelectric (TE) devices to capture waste heat from central processing units (CPUs) and to generate power. He successfully built physical models that proved TE devices can be utilized to lower the temperature of the CPU using thermal absorption and by powering a fan. You can learn more about this project here.

Elan and Big Belly

Elan tackled many advanced projects through his department and single-handedly spearheaded a major campus-wide effort to improve the efficiency of the recycling/compost/waste-streams. He also gave the Class of 2012 Commencement Speech at graduation for the UCSB Science and Engineering Department!

Elan commencement speech

Below is an interview Lauren Mills conducted with Elan to celebrate National Engineers Week  (February of 2013).
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Lauren Mills: Can you tell me a bit more about some of the projects you were responsible for at UCSB?

Elan Frantz: Well the big one was a waste streamlining effort I called “The Big Belly Project”. When I got to college freshman year we were presented with the challenge to write about improving some aspect of the campus. The first things that popped into my head were, like, solar-powered spaceships, rocket cars…all this stuff…and then, I had this idea to compact trash so that the garbage trucks don’t have to come as often. It turns out someone already does this, it’s a company called Big Belly out of Massachusetts, and they do it very well.

So, I worked over the next 4 years to try to refit the entire UCSB system with these trash bins. And on the day of my graduation, I got funding to do it. Now there are 18 Big Belly waste units on the campus and we are diverting tons of trash every day.

Mills: What bins are included with the units?

Frantz: There is recycling, trash, and one of the first compacting compost programs in the US, well, in the world. You can look at it from a couple of different angles: first of all, since we are compacting things, people aren’t going there as often. What were 14 trips a week for some facilities management people has turned into 2 trips a week. In the face of huge budget cuts, that gives these departments the resources to keep the campus clean, collect the trash that needs to be collected, and maintain the grounds. So it’s been a real blessing for them.

Also, because the bins trap the trash and lock it in, the contents cannot escape to the local ocean areas or even around the campus. Before, we had a big problem with raccoons diving into the trash cans and just tearing everything out. Even seagulls would get into it. As simple as it is, the Big Bellys are a closed system and they don’t let that happen.

Mills: Very cool…so risks of inadvertently polluting the surrounding areas are reduced and no more litter problem!

Frantz: The other cool thing is just the appearance of it. Everything is very clearly labeled and color coded: Yellow is compost, blue is recycling, black is trash.

Mills: So, it looks like from your history at the University you have a clear interest in not just energy efficiency and the efficiency of mechanical systems, but in sustainability and engineering sustainable solutions.

Frantz: Oh, most definitely.

Mills: Switching gears, can you tell us about what you are starting to work on here at the FSTC? Also, maybe what you would like to investigate and research in the future here?

Frantz: Of course. What I didn’t know when I came here, is that, if somebody wanted to make an energy efficient kitchen 25 years ago, they wouldn’t have the resources to do it. So the part I now play in this is the testing of the equipment.

Mills: What is your official title at the FSTC?

Frantz: Research Engineer. So, I try to set up real world kitchen situations in our lab to test the heavy-use efficiency of appliances. When someone is choosing a convection oven, an exhaust hood, a stovetop range, they are going to have a lot of options. I compare those options for them and present to them useful data that will hopefully help them select the most efficient option, with which they can also maintain a functional kitchen.

Elan and Fryer Challenge

Mills: Is this your first time working with ASTM test methods?

Frantz: Yes it is.

Mills: What appliances have you worked with here and applied the ASTM test methods to?

Frantz: Holding cabinets, a wok, a griddle, a fryer, some combis and convection ovens.

Mills: Did any one of them employ any interesting components or technologies that made them more efficient than your average unit?

Frantz: Yes! The wok pan employed some proprietary features that were pretty interesting. A normal wok pan may be only 10% efficient and the new wok pan, with these unique improvements, was tested to be 15% efficient. So it’s improved by 50%. With a 50% efficiency gain you can actually turn your temperature controls down to 2/3 of the original input.

I’ve also tested and reported on a wok range that was designed to reduce water consumption (needed for cooling the equipment) by featuring an air gap between the burner wells and the wok table surface.

Mills: Besides testing and getting familiar with the ASTM test methods, are you working on anything else at the lab?

Frantz: Well, I’m involved with the Green Team.

Mills: Tell me about that.

Frantz: Basically, the waste streams at the FSTC are really efficient. Most of the time there is no reason to throw anything in the waste stream because the majority of things here can be composted or recycled. In addition the appliances we use in house, like our lights and heating, are also efficient. The Green Team looks over all of that.

Mills: Do you have plans for applying some of your past experiences and interests to come up with some new protocols for the Green Team?

Frantz: Totally. Perhaps my first efforts will be looking into miniature ozone-generators to eliminate odors in the compost bins. I do have several ideas that I want to contribute this year and I’m excited to get start.

Mills: Great, well we are really glad to have you join our team at the FSTC and I look forward to future collaborations with you at the lab.

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Every day at the FSTC our staff is working towards a more energy efficient and sustainable future. Read our blog and also visit our Facebook page to stay up to date with our growing rebate programs, in-lab testing, and our in-house green business efforts.

We look forward to additional testing on efficient wok ranges and will be providing updates as we collect more data. An appliance test report is available for the water-efficient wok that Elan tested on our website.

 

FSTC guest educational offerings at PowerSave Green Campus Summit and the PG&E Pacific Energy Center (PEC)

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Hedrick Dining Hall at UCLAFSTC Research Engineer, Kong Sham, teaches students from the student-led statewide energy-efficiency program, PowerSave Green Campus, how to perform a comprehensive energy and water audit at their UCLA campus dining hall. For several years the FSTC has partnered with the Alliance to Save Energy and their PowerSave Green Campus program, to present hands-on and classroom based educational sessions for the students of the program, which currently represent over 100 students at 23 UCs and CSUs across the state. This particular session took place at the 9th Annual 2013 PowerSave Green Campus Energy Efficiency Summit.Kong and students

Learn more about the PowerSave program here.

The Annual Summits give new and experienced PowerSave Green Campus interns the opportunity to attend training sessions on project planning, learn about best practice projects and technologies that have been successful at a number of campuses, and network with professional who have made a career in the energy field.

Kong demonstrating energy & water efficiency fundamentals

Here, Kong is demonstrating some advanced LED technologies for MR-16 applications that would work well in the dining hall serving areas and foodservice retail locations on campus – looking great while reducing electric use of the fixtures significantly. These MR16 LEDs are meant to replace halogen lamps and will save about 75% of the energy consumed per watt.

Kong gives LED lighting demo to students

Speaking of lighting and unique educational opportunities, have you seen the latest video on our Video Corner? It depicts the superb lighting class the FSTC recently hosted at PG&E’s Pacific Energy Center in San Francisco, CA.

Check out the Advanced Lighting Seminar video here.

 

Ever wonder what ASTM Standard Test Method development looks like?

 Meat before test Meat testing in Cook & Hold Our fellow research technicians down at Southern California Edison’s (SCE) Foodservice Technology Center (FTC) just sent us these appetizing photos of their latest test method development efforts for the Cook & Hold equipment category (ASTM F26.06). A draft of this Standard Test Method (STM) has been submitted to the ASTM committee for ballot and we think that they will have no beef with the procedures!Meat after test

From Best Practice to Standard Practice: Saving Energy with Good Maintenance

Richard Young, Senior Engineer and Director of Education

The Food Service Technology Center (FSTC) just celebrated its 25th anniversary with a day-long symposium that focused on the “Kitchen of the Future.” The first speaker on the program was the FSTC’s lead site audit engineer, Todd Bell, who opened the show with a presentation on the current state of foodservice energy-efficiency. Todd entertained the audience for 20 minutes with picture after picture showing the ways that kitchens routinely waste energy. Some of the slides were very funny – the heat lamp screwed into the light fixture in the walk-in refrigerator – and others were just groaners. (How is it that a school district could buy new un-insulated hot food holding cabinets and then wedge them in-between refrigerated prep tables?) Todd’s message was this: “There is way too much waste! Operators are in the habit of walking by glaring maintenance problems and inappropriate use of equipment without thinking about how that affects their bottom line, the performance of their kitchen or the environment.”

The challenge is that good maintenance, and energy-efficiency in general, is often treated as something special or optional, like flossing, instead of something that is just accepted everyday practice, like brushing your teeth. The goal of the FSTC is to move energy-efficient actions such as maintenance from “best practice to standard practice.”

So, to help get you started, here are five must-do maintenance practices that should never be overlooked:

  1. Fix Water Leaks: The combined costs of water and sewer have been rising faster than the rate of inflation for at least a decade. Water is an increasingly expensive commodity that you cannot afford to throw away. Water leaks at sinks, dishmachines, mop stations, toilets and on irrigation systems are a 24 hour-a-day, 7 day-a-week, waste of money. All those drips can add up to thousands of dollars of lost profit a year. The good news is that most leaks are easy to fix. So don’t ignore that dripping faucet – fix it and save.
  2. Clean Refrigeration Coils: Refrigeration is the process of removing heat from inside a box. That heat is absorbed by the “evaporator” coils inside the box and released by the “condenser” coils outside the box. If the coils are dirty, the heat doesn’t move through the system like it is supposed to and the refrigerator has to use more energy to get the same job done. Really dirty coils can double the cost of operation and really strain the compressor. Cleaning once or twice a year is NOT enough. Quarterly is typically the minimum and if you have a more grease intense operation, like a burger restaurant, monthly is more likely the ideal schedule. You will save money on energy and cut your chances of an expensive service call.
  3. Replace Missing Knobs on Appliances: Cooking appliances are energy intensive. You do not want to leave them on when you don’t have to. An appliance that is running but not cooking food is not making you any money. It is draining your profits. But how can the staff turn off those range burners, or the broiler, or sections of the griddle if all the knobs are missing? Using a pair of pliers to operate your equipment is not an elegant way to manage your energy costs. Replace those missing knobs and then implement an equipment start-up and shut-down schedule so you use the energy you are buying as effectively (i.e. profitably) as possible.
  4. Properly Set the Temperature on Water Heaters: Making hot water can be one of the biggest energy costs in the kitchen. Making more hot water then you need just adds to that cost (and reduces your take-home pay). The FSTC crew routinely finds water heaters running anywhere from 10 to 40 degrees higher than necessary. Set your water heater so that you comply with local health codes and then check it on a regular basis to make sure it stays there. While you are at it, be sure to replace missing insulation on your hot water lines. These two actions are cheap-and-easy energy savers that should never be ignored.
  5.  Make Sure Cooking Appliances Sit All the Way Under the Exhaust Hood: All the cooking appliances on a line need to sit all the way under the exhaust hood. That may seem obvious, but the FSTC surveyors routinely find appliances that have migrated outside the exhaust hood for one reason or another. A hot appliance that is not properly ventilated is a health and safety hazard and, all the heat that doesn’t get captured by the exhaust hood will end up in the already hot kitchen – making it that much more expensive to cool. Also, be sure to turn off those exhaust hoods at the end of the work day after all the appliances have been turned off.

These are just a few simple maintenance items – there are many more and most of them are painfully obvious. The FSTC site audit team has a favorite slogan: “If it looks wasteful it is!” Keep that idea in mind and you will be more profitable while walking a little more gently on the environment.